Description
THE SCIENCE OF SUPERIOR COAL COMBUSTION
BURN-O-THERM is a scientifically formulated catalytic additive designed to enhance the combustion efficiency of various coal grades, including low-quality lignite, high-ash Indian coal, and imported varieties. By modifying the combustion process at a molecular level, it unlocks hidden energy while significantly reducing harmful byproducts.
KEY BENEFITS
🔥 1. Enhanced Combustion Efficiency
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Increases calorific output by 15-25%, allowing less fuel for the same energy
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Reduces unburnt carbon in ash by 40%, minimizing waste
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Improves furnace temperatures by 100-150°C for better heat transfer
🌿 2. Emission Reduction
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Cuts SOx and NOx emissions by 30%, aiding compliance with CPCB norms
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Lowers particulate matter, reducing ESP/scrubber load
🏭 3. Operational Advantages
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Reduces clinker formation by 50%, decreasing downtime
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Extends equipment life by minimizing slagging and corrosion
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Simplifies ash handling with lighter, more friable residues
💰 4. Cost Savings
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Saves ₹8-12 per ton of coal in operational costs
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Reduces maintenance costs by up to 60% (ESP, boilers, conveyors)
TECHNICAL SPECIFICATIONS
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Form: Free-flowing powder
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Color: Grayish-white
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Dosage: 0.5-1.5 kg per ton of coal (varies by coal type)
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Application:
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Spray coating during coal preparation OR
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Direct mixing with crushed coal
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Compatibility: Lignite, anthracite, Indian/imported coal, pet coke
PROVEN APPLICATIONS
🏗️ Power Plants
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Improves boiler efficiency in thermal power stations
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Reduces auxiliary power consumption
⚡ Steel Industry
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Enhances blast furnace performance
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Lowers coke consumption in sintering
🏢 Cement Kilns
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Stabilizes combustion in rotary kilns
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Reduces coating formation in preheaters
🧪 Other Industries
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Paper mills
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Textile dyeing units
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Chemical processing plants
DOSAGE GUIDE
| Coal Type | Recommended Dosage | Key Benefit |
|---|---|---|
| Lignite | 1.2-1.5 kg/ton | Reduces moisture impact |
| Indian Coal | 1.0-1.2 kg/ton | Combats high ash content |
| Imported Coal | 0.5-0.8 kg/ton | Optimizes volatile matter |
| Pet Coke | 0.3-0.5 kg/ton | Lowers SOx emissions |
WHY CHOOSE BURN-O-THERM?
✅ Backed by NTPC Trials – Proven in real-world conditions
✅ Easy Integration – No plant modifications needed
✅ ROI <3 Months – Pays for itself quickly via fuel savings
✅ 24/7 Expert Support – From application to troubleshooting
CERTIFICATIONS & TEST DATA
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ISO 9001:2015 Certified
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CPCB-Approved for emission control
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TERI-Validated combustion efficiency reports
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